👉FULL STEPS: CONCRETE CUBE TEST (From Beginning up to Testing)

🚧1. Materials & Tools Required

⏺Cement, sand, aggregate, water
⏺Cube moulds (150 mm × 150 mm × 150 mm usually)
⏺Trowel, vibrator or tamping rod
⏺Weighing machine
⏺Curing tank or water container
⏺Compression testing machine (CTM)

🚧2. Preparation of Cube Moulds

⏺Clean the moulds.
⏺Apply oil on all inside surfaces to avoid sticking.
⏺Assemble moulds tightly with bolts.
⏺Place moulds on a flat, rigid surface.

🚧3. Concrete Mixing

🏷A. Measure materials

⏺Cement, sand, aggregate based on mix ratio (e.g., 1:2:4, or M20, M25 etc.).
⏺Measure water using correct water–cement ratio.

🏷B. Mix

⏺Mix thoroughly until uniform (by hand or mixer).

🚧4. Filling the Cube Moulds

⏺Fill the mould in three layers.
⏺Tamp 25 times using tamping rod OR Vibrate for 5–10 seconds Each layer.
⏺Make sure no air voids are left.
⏺Top surface must be leveled with a trowel.

🚧5. Initial Setting / Demoulding

⏺Keep the filled moulds undisturbed for 24 hours in a shaded place.
⏺After 24 hours, remove (demould) the cubes carefully.

🚧6. Curing

⏺Place cubes in a curing tank full of clean water.
⏺Temperature should be 20–27°C.
⚡️Cure for: 7 days test,
14 days test (optional),
28 days test (standard strength)

🚧7. Testing on Compression Machine

📍A. Preparation

⏺Remove cube from water at least 1 hour before testing.
⏺Clean surface and measure dimensions using a vernier caliper (to find exact area).

📍B. Placement in Machine

⏺Place cube on CTM between plates.
⏺Ensure cast/leveled face is on top (smooth face facing upwards).
⏺Center the cube properly.

📍C. Load Application

⏺Start the machine.
Apply load gradually at a rate of: 140 kg/cm² per minute (or ~2.9 kN/s).
⏺Continue until cube fails/cracks.

🏷8. Calculations

❇️For a 150 mm cube:
Area = 150 × 150 = 22500 mm²

⭐️Example:
Load at failure = 450 kN
Strength = 450,000 N / 22,500 mm² = 20 MPa

📜9. Reporting
Include:

⏺Mix ratio / grade
⏺Cube ID number
⏺Age (7 or 28 days)
⏺Load at failure
⏺Compressive strength
Average of 3 cubes
Any visual observations of cracks

@etconp

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